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How to Start Building a Generator of Biogas

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Biogas-Generator
How to Start Building a Generator of Biogas - A generator of biomass is an alternative energy source. When the bacteria consume and digest the organic matter produced by-products are methane, carbon dioxide and trace amounts of other gases. Methane is an energy source that can produce energy when burned. As energy costs increase rapidly, biomass is becoming a viable alternative to conventional energy production. You can build a biomass generator for biogas yourself, here's how.

How to Start Building a Generator of Biogas
  1. Identify the source of biomass, which you can use the generator. Set this part of the biomass of species available. You must also decide that the source that you select has the ability to produce energy as you need.
  2. Pick up the pieces to build your own biogas generator. The larger the generator, the greater the amount of methane is produced. When he returns, it determines the power available.
  3. The size of the generator and increase the biomass generator, a lot of distilled water. Stir to distribute evenly and close the lid. Make an airtight seal is in place. When oxygen is used, the process becomes aerobic and anaerobic conditions. anaerobic processes are those that produce methane by-product.
  4. tank cap heat generator to keep the bacteria in an environment beneficial. Food intermittent "brew" of new foods. Almost all types of organic matter serve as food source for bacteria.
  5. Make sure the steam generator to power both a storage tank or a floating balloon expandable. storage of compressed biogas requires a lot of power to achieve a vacuum generator of biomass.

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4 Easy Steps To Make Homemade Biogas Plant

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homemade-biogas-plant
4  Easy Steps To Make Homemade Biogas Plant - The biogas generated when organic matter such as manure or kitchen waste are decomposed because of the lack of oxygen. This decomposition of organic material leads to a mixture of methane by about 70 per cent and 30 per cent carbon dioxide mixed with several other trace elements. This mixture can be used for cooking fuel or the power of certain types of engines. Although challenging, you can make your own homade biogas plant at home and take advantage of this energy source.

Things you will need to make homemade biogas plant:
  • Barrel
  • Large ball-shaped building
  • Pipes
  • Energy efficient pump
  • Organic waste
  • Shovel

4  Easy Steps To Make Homemade Biogas Plant:
  1. Dig a hole that is about half as deep as the barrel. Place the barrel to serve as a digester, so half of it is on the ground. This helps maintain a constant temperature, so that waste can be fermented.
  2. Use the large ship-shaped ball that central storage device to hold the gas. Install the ship at a higher level than the reactor so that gas will be pumped up.
  3. Connect the tubing pump power saving mode. Use the pipes to connect the power saving mode, the pump barrel and the barrel of a tank. The pump is supported moving the gas storage vessel. You can connect the house to use the tank for fuel storage.
  4. Place organic material digester. Leave the kettle intact for at least eight hours to visit the organic matter.

Note:
Allow at least three inches of space above the reactor to ensure that there is room for air in the barrel.
Small pieces of organic matter decomposes more quickly, so you'll tear the scraps into small pieces before putting them in the kettle

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Development of Biogas as Potential of Alternative Energy in Indonesia

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The cycle of Biogas
Development of Biogas as Potential of Alternative Energy in Indonesia - The reduction in fossil energy reserves of the world, including in Indonesia, forcing all parties to seek solutions to these problems. Various alternative energy sources have been tested and researched, one of which is biogas.

Use of biogas as an alternative energy in Indonesia is very possible to be applied in society, especially now fuel prices are more expensive and sometimes scarce existence. The amount of the potential for solid waste biomass in Indonesia is 49807.43 MW. Biomass such as wood, from the activities of the forest processing industry, agriculture and farming, animal manure, such as faecal of cow, buffalo, horses, and pigs are also found in almost of all Indonesian provinces with different qualities. At this time biomass  as a source of raw material of biogas is available in abundance and not fully utilized (Supardjo, 2005).

In general, the use of agricultural waste as raw material is more difficult to process to be biogas than the manure. The time required for the hydrolysis of cellulose from agricultural waste materials is longer than manure.

Simplify diagram of biogas digester
Several programs have been implemented by the Indonesian government to increase the use of biogas technology, such as installation and demonstration training for people to operate digester. In 1984, the number of digester that has been built in Indonesia only 100 units. Nine years later reaches 350 units (Wiloso et al., 1995). The non-significant of increasing the number of digesters due to the high cost to build the digester installation. This technology is already widely used by cattle farmers in the area Boyolali since the 1990s and still operates to this day. Research conducted in 2000 to produce biogas digester design made of plastic material and in 2005 the design is marketed at a price of 1.5 million rupiahs per installation is expected to increase the interest of farmers to use it (Aprianti, 2005).

In 2005, cattle farmers in Lembang, Bandung District began using biogas technology with digester made of 250 micron plastic. About 66 cattle farmers in the area of Subang, Garut and Tasikmalaya also been using digester with a capacity of 5000 liters. This condition is expected to occur also in farm areas outside of Java.

Biogas digester design
made of plastic material
Research on anaerobic digestion technology that has lasted more advanced in recent years. The study was conducted by private companies, scientific community, education institutions, and cooperation between industry and government. The benefits of anaerobic digestion is determined on improving the process of generating a higher biogas per m3 of biomass and the increasing degree of degradation. Further benefits can also be enhanced with the process of effluent conversion into more valuable products (Hartmann and Ahring, 2005). The study proceed several patented system which provides several advantages in system efficiency, size, capital costs, treatment flexibility, process stability and operating costs.

A research was conducted in the United States on feasibility of fuelcell technology to convert biogas into electrical energy. Today the technology is not yet economically feasible, but is expected sometime in 2010 is to be used. Compared with diesel generators, fuelcells more efficiently convert biogas into electrical energy (10- 30%: 40-50%) (Aldrich et al., 2005).

Biogas technology is a technology that can be used anywhere as long as there is supply availability of waste to be processed and has enough water. In developed countries the development of biogas technology in line with the development of other technologies. For the conditions in Indonesia, biogas technology can be built with collective ownership and maintained together. Some of the reasons why the use of biogas has not been popular among ranchers or if there are many who no longer operate, that is, less socialization, less practical applied technology and need careful maintenance and a lack of knowledge of farmers about the maintenance of the digester.

by: Harrys, 01/10/11

References:
  1. Aldrich, B., S. Minott and N. Scott. 2005. Feasibility of fuel cells for biogas energy conversion on dairy farms. Manure Management Program.
  2. Aprianti, Y. 2005. Andrias Wiji Setio Pamuji : Penemu reaktor biogas. Kompas 15 Agustus 2005.
  3. Hartmann, H. dan B.K. Ahring. 2005. The future biogas productions.
  4. Soepardjo, A.H. 2005. Energi baru dan terbarukan. Kompas 24 Oktober 2005.
  5. Wiloso, E.I., T. Basuki  and S. Aiman. 1995. Utilization of agricultural wastes for biogas production in Indonesia. Proc. of the UNESCO - University of Tsukuba International Seminar on Traditional Technology for Environmental Conservation and Sustainable Development in the Asian-Pacific region, Tsukuba Science City . Japan 11 - 14 Dec, 1995.
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JOURNAL: Biohydrogen gas production from food processing and domestic wastewaters

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ABSTRACT: The food processing industry produces highly concentrated, carbohydrate-rich wastewaters, but their potential for biological hydrogen production has not been extensively studied.Wastewaters were obtained fromfour different food-processing industries that had chemical oxygen demands of 9 g/L (apple processing), 21 g/L (potato processing), and 0.6 and 20 g/L (confectioners A and B). Biogas produced from all four food processing wastewaters consistently contained 60% hydrogen, with the balance as carbon dioxide. Chemical oxygen demand (COD) removals as a result of hydrogen gas production were generally in the range of 5–11%. Overall hydrogen gas conversions were 0.7–0.9 L-H2/L- wastewater for the apple wastewater, 0.1 L/L for Confectioner-A, 0.4–2.0 L/L for Confectioner B, and 2.1–2.8 L/L for the potato wastewater. When nutrients were added to samples, there was a good correlation between hydrogen production and COD removal, with an average of 0.10±0.01 L-H2/g-COD. However, hydrogen production could not be correlated to COD removal in the absence of nutrients or in more extensive in-plant tests at the potato processing facility. Gas produced by a domestic wastewater sample (concentrated 25×) contained only 23±8% hydrogen, resulting in an estimated maximum production of only 0.01 L/L for the original, non-diluted wastewater. Based on an observed hydrogen production yield from the effluent of the potato processing plant of 1.0 L-H2/L, and annual flows at the potato processing plant, it was estimated that if hydrogen gas was produced at this site it could be worth as much as $65,000/year.

Keywords: Hydrogen production; Food processing wastewater
FULL TEXT.. 

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Indonesian Oil Palm Industry have to be "Zero Waste"

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Oil palm plant
Indonesian Ministry of Agriculture requested the palm oil processing industry to apply the pattern does not generate waste or "zero waste" from its production.

Director General of Plantation of Agriculture Ministry, Achmad Mangga Barani  said the palm oil industry to utilize the waste from the processing of either solid or liquid into a more useful products.

He said that all this waste was not taken and just dumped and hoped oil palm plant is really zero waste.

He added that one of the benefits of palm oil processing waste is utilized to biogas processing which is capable of generating electricity that can be used for industry or sold to the public.

According to him, to large scale oil palm industry, which has a capacity of more than 30 tonnes of fresh fruit bunches (FFB) per hour, so far generally has utilized their wastes then no waste products that damage the environment.

As for medium-scale palm oil mill, has not been much work on sewage treatment because they still concentrate on producing crude palm oil or only palm oil.


Oil palm fruit
He thought that it would be nice if all such companies processed the waste, because it all  will be a "zero waste", all the components that processed  has no waste at all.
Meanwhile, according to PT Eka Bukit Creative Energy of Indonesia, as the largest oil palm industry country in the world's, the national CPO production reached 20 million tons per year from an area of 7.12 million ha.

Meanwhile, the number of  palm oil mills (POM) is more than 400 units with an installed capacity of 16 thousand of FFB per hour appeared to have potential to generate enormous waste that is 0.53 cubic meters of liquid waste / tonne of FFB processed and 0.25 tons EFB / ton FFB processed.

He said that wastes must be managed in accordance with regulations and laws in force which means this is a cost for the company.

Companies engaged in renewable energy, particularly in the field of biodiesel, bioethanol, biogas, biomass and CDM (Clean Development Mechanism) was introduced biodigestor to address waste from palm oil processing which can produce electricity.

He explained that the processing of palm oil waste into biogas not only reduce the cost of waste disposal but could produce economic benefits.

He gave an example that for the POM with a capacity of 30 tonnes FFB per hour or 146 thousand tons / year,  then approximately 94,900 cubic meters of wastewater produced per year can produce 1.55 cubic meters of methane (CH4).

From that much production of CH4, it can produce electricity for 5.12 million kwh / year or 1 MW and if each kwh sold worth 0.08 U.S. dollars revenue. It will get 410 thousand U.S. dollars / year.

And for the rest of dry waste that is generated when processed into electricity with the boiler system will generate additional electricity for a total of 1.5 kw to 2.5 kw with a total income of 1.36 million U.S. dollars.

Translated by: harrys

Trends, Hurdles, and Potentials of Biofuel

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Algae based biodiesel might be the futu
Trends, Hurdles, and Potentials of Biofuel - Recent development in the biofuel market. Few people interested in green technology have missed the large fuss regarding algae biodiesel production from microalgae considered by many the only alternative with potential of replacing the entire world consumption of fossil fuels by its own. It is still quite expensive but bioengineering and more efficient production swiftly reduces the gap. A researcher and friend of mine calculated that 76x76 km area of algae production would cover the entire fuel consumption needed for Sweden.

Early 2008 Solazyme, which uses algae fermentation to make oil from sugar crops, got Chevron as investor and recently they was contracted by the Us Navy for producing 1500 Gallons of Jet Fuel and another 150000 Gallons of biodiesel for the navy ships. Us is considering the dependence of foreign fuel deliveries as a national security and set the navy target to 50% biofuels in 2020.

The Energy company St1 recently made an interesting move in Sweden when buying up gas stations, now roughly 200 stations, providing self made bioethanol produced from rest products of the food production industry.

Algae based biodiesel might be the future

The biodiesel industry are also foreseeing a brighter future now when the amount of biodiesel now blended into normal diesel is now up at 5%. US ethanol blending limit is also considered to be raised from 10% to up to 15% in the near future that will boost the US Corn based bio ethanol and in Brazil they had to lower their ethanol-gas blend to 20% from 25% for some time because they could not produce enough of their sugar cane based bioethanol.

Early 2010 Solena Group that uses a 5000 degree plasma torch to produce synthetic biogas from algae biomass teamed up with Brittish airways to fuel aircrafts by 2014 and also Russia is moving forward by starting up a cellulose based biobuthanol plant. Read here

Last prognosis from Lux Research says that that the biofuel production will increase from todays 3% of total production by 7.8% yearly until 2015 and that the most rapid areas will be in Jet-Fuels, biodiesel and algae oil.

Biofuel hurdles

Biofuels have a big hurdle which is the infrastructure and compatibility in the machines that use them. Changing this is something that takes a long time, requires lots of politics and requires large daring investments in machines powered by fuels that not certainly will be the preferred ones. Once a standard has been established the competitive technology needs to be much better in order to break through. This might be ok with electric cars since you can charge them at home but for fuel cells for example it might be difficult unless we have our own hydrogen producing electrolyzers at home.

As many other, BP saw this hurdle earlier and their tactics together with DuPont is to make biobutanol and blend normal gasoline with up to 15% of it to be used in all the cars and fuel stations that already exist.

In Sweden we saw a big boost for biogas earlier and many car makers raced to launch their flexifuel gas-diesel and gas-gasoline hybrids to match the anticipated improvement of biogas infrastructure. This however halted somewhat and the preferred choice became ethanol leaving many frustrated new biogas car owners.

First generation biofuel

Sugar cane field in brazil for
bioethanol production
First generation is a composition of all the fuels produced by feedstock from the normal food chain. Fermentation of sugar rich biomass like sugar cane in Brasil to Corn in US to produce bioethanol or vegetable oil from sunflowers to produce biodiesel in Europe. The processes are standard and the crops are easy to grow but the downsides are many including increased food prices, deforestation and sometimes a questionable life cycle green house gas savings compared too fossil fuels.

This generation has a huge advantage though because it it is first. It is already established with rapidly increasing volumes and reduced cost and it is easy to set up production of in many countries that needs an extra economy boost. Despite the downsides I believe that the following generations will have a steep uphill run compared to this because of the mentioned advantages unless there are political incentives leveling the rules. Green business will never fly just because it is green because it has to give the consumer an advantage of lower price or enabling some other applications as any other product.

Below is a trend chart of the larger movements in the biodiesel and bioethanol industry. Its obvious that Brasil is quite aggressive in this area.

Global biofuel production distribution
Biogas is also part of first generation fuels and is normally defined as a gas produced by the biological breakdown of organic matter in the absence of oxygen. Biogas production has a big benefit that it can use many types of waste and create a use for all our landfills. It can also be produced very locally and since the anaerobic process is very simple it can also be used in very small production sites like farms enabling local energy and fuel production which is very nice.

Biogas can also be created from algae biomass which sometimes is referred to green gas and has the additional advantage of the rapid growth of algae biomass that is typically 20-100 times faster than other land based crops. Seen from a greenhouse gas life cycle perspective biogas is first in class.

Biogas production video

Second generation biofuel

Poplar for lignocellulosic
biofuel production
Second generation biofuel is the common name for biofuel production using lignocellulosic crops like wood as an example where you split the biomass typically by enzymes into cellulose (42%), hemicellulose (21%) and lignin and assuming full conversion to sugar of the both cellulose variants to sugar it can be used to create 30% ethanol by common fermentation as in making beer. The rest product lignin is now used mostly burned up to provide heat but here there are many interesting areas being evolved like creating lignin based plastics.

The second generation has large advantages over Sugar & Starch crops based production since it it is much more Green house gas efficient (90% saving compared to fossil fuels) and used the leftovers in food production and not the food itself.

Lignocellolosic ethanol production video

Third generation biofuel

During the oil crisis in the 1970s there was huge fundings of research in the field of algae based biofuels sponsored by the Carter administration, however when Clinton entered the scene the oil price was lower and funding stopped. There was however a very large knowledge base built up that was the start of many of the companies that we see today, many with investment from the large oil companies.

Those algae based biofuels now goes under the term third generation biofuel. It has the benefits of producing biomass very fast, 20-100 times faster than land based crops and there is lots of space to grow them. The production either uses algae with high concentration of oil to be converted to biodiesel, or using the upside of the fastest growing algae variants to create large biomass for gas production.

Third generation algae based biofuel
The downsides are mostly connected to its immaturity. For example producing the oil based diesel is still 3 times higher than biodiesel based on palm oil but in time this will probably be solved. The cost of producing biodiesel from algae is currently 52.3 Euro per gigajoule of energy, compared with 36 Euro for rapeseed and only 15.8 Euro for Oil. Also algae for gas production has challenges with predators and harvesting difficulties, however this seem to be an easier challenge and may quickly be solved with increased production.

The algae growth can be done in the open sea, closed ponds or in dedicated bioreactors like very long transparent tubes.

Video showing an algae bioreactor:

Fourth generation?

Well there are many speculations what the fourth generation may be but one of the challenges of the current solutions is that all of them requires many steps to reach the final fuel and maybe this is what will be solved in the future, likely by more advanced genetics and bioengineering.

In September the Cambridge based startup Joule said that they had engineered a blue-green algae that could convert Carbon dioxides in glass bioreactors with only sunlight as source. Well if this is sci-fi or not is yet to be seen but the thought is pleasant. For anyone that has some time left you can read the patent here and here is an article from cnet that discusses this in more detail.

Retrieved from: The Green Technology

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